davepolaschek

drawer

Jan 7, 2022

Step zero for the morning was to get the hot hide glue going. Figured I was going to need it today.

Drawer with countersink, plug-cutting and twist bits

When I left off yesterday, the short drawer I was working on looked like the photo above. When I came back to the shop, I realized I have 3 VIX bits I need to have a home for, so I got another piece of pine and started carving.

Drawer with countersink, plug-cutting and VIX bits with the twist bits moved to the top

I also wanted the drawer to be a bit shorter. There's no good reason for the trays to be a full ¾ thick, so I set the fence in the bandsaw to about ⅜ inch and resawed them.

Resawing the tray for the plug-cutting bits to ⅜ thick

I also took ⅜ inch off the top of the drawer box with one of my larger backsaws.

Cutting ⅜ inch off the top of the drawer

And then I set the two drawers in their cubby to make sure they'd fit with the runners in place, and got ready to glue the runners in. By this point, the glue was up to temperature. [brief break in the narrative while I run out to the shop and unplug the crock pot for the day, and put the glue back in the fridge]

Two drawers in the cubby with spacers to hold them apart

I set the lower drawer in place with some spacers, then did a rub-joint with the runners until the glue grabbed.

Lower drawer in its cubby with runners glued to the side walls above it

That's that pair of drawer boxes complete. I looked through the bits I have remaining, and it looks like the rest are just getting tossed into various drawers for now.

Tapered tenon cutter, some twist bits, and a set of twist bits in a yellow DeWALT case, filling a drawer

A few auger bits, a grey case which holds a set of calipers, a small jar of vaseline, and a couple screwdriver bits in the bottom of a drawer

And with the drawer boxes done, I started laying out the drawer fronts. I took my piece of resawed elm that's going to be the fronts, and decided which way it'll be oriented, then planed one of the edges square as a reference surface.

Jointing the edge of the two reason elm boards

Then I cut both boards to width and cut off the last ¾ inch from the end so I'd have a square surface there to measure from.

The two boards with the smooth surfaces up

Then I laid out the drawers on each of the boards, and called it a day. I'll double-check my work tomorrow before making any of these cuts, as once I start cutting, I'm committed to this plan. I think you'll be able to see the marks on the boards. The plan is that the drawer fronts will butt up against each other, leaving bookmatched grain on the two rows of drawers, and continuous grain from left to right along the row. The wood lost to kerfs should be just enough that the drawers won't rub against each other.

The two boards with the drawer positions marked on them


Contents #woodworking #storage #drawer #drawerFronts

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Started on the next drawer of stuff. The spoon bits I have are about the toughest to make fit, so I started with them. Rather than using a gouge to carve a holder for them, I used auger bits to drill through two pieces of pine simultaneously, with them clamped in my face vise so the lead screw wouldn't push them apart.

Drilling through a paired set of boards, clamped in the face vise

Then with four holes drilled (for eight bits), I cut them apart on the bandsaw. Woohoo! They'll fit in a single layer in a small drawer!

After drilling the holes and cutting apart the pieces, they are placed in the bottom of the drawer to make sure they'll fit

So I measured how much height I needed and cut off the drawer.

Measuring the height I needed in the drawer

And glued and clamped a bottom to the piece that didn't have a bottom any more.

clamping a new bottom to the former top of the drawer-box

For the other half of the drawer, I carved trays for my countersink bits,

Carved tray for countersink bits, including the bits

Plug cutters,

Carved tray for the plug-cutter bits

And I'll fill the rest of the drawer with spare twist bits and the carbide-tipped spade bits I use for drilling through saw plates.

Drawer with countersink, plug-cutters and spare bits somewhat organized

I think I can take another ¼-⅜ inch off the drawer with the spoon bits tomorrow in order to make room for a pair of runners, so that's going to be the first thing for tomorrow, I think. Almost out of bits to find a home for, finally!


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One more drawer mostly done today. These are both carved into a piece of ¾ inch pine.

First the batwing bits, because I won't use them very often. They're nice for making a clean hole it they're in good shape, but mine aren't yet, and they haven't been a priority to sharpen up yet.

Tray holding an assortment of bat-wing spade bits

Recesses for the larger bits, pieces of bamboo skewers to hold the smaller bits, and a couple ipe knobs I turned from a ¾ inch diameter stick I had laying around so I can lift the set out of the bottom of the drawer.

Next is a tray for my forstner bits. Again, carved using three different gouges.

tray for forstner bits, with pencilled numbers indicating the sizes of the bits, in sixteenths of an inch

tray with forstner bits in place

Then I stuck a couple pieces of pine on the ends of that board so it can sit over the batwing bits in the same drawer. I may need to add a handle or I may not. Trying to decide if I'm going to make another tray to hold my plug cutters in this drawer too, but I got hungry for lunch and called it a day in the shop.

Drawer box with tray of batwing bits in the bottom

Tray of forstner bits, with oversized edge pieces to hold it above the lower tray

Once the glue has had a chance to dry, I'll cut off the top and bottom of the sides to get the tray of forstner bits fitting perfectly.


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Started out today by cutting down the drawer holding my Fisch auger bits. They only need a single level, and the added space will give me room for runners for the drawer above them.

Shortening a drawer-box by about a half-inch, drawer-box is in the face vise and I am sawing the top off with a large backsaw

Next up, the small drawer that will hold my long brad-point bits.

Short drawer, with holes drilled in the end of the box

When I drilled the smaller holes for the brad points, I broke through the end of the box (intentionally). So today it was time to fix that up. I glued on (with hot hide glue) a spare bit of edge-banding to cover the holes and protect the brad points.

Clamping a piece of edge banding over the holes I just drilled in the end of the box

Since it was hot hide glue, I didn't really need to clamp at all, but the clamps made it easier to take the curl out of the edge-banding.

The edge of the box with the holes covered by a piece of edge-banding

The drawer, seen from above, holding the bits

And now the small drawer is done. Time to give it some runners to ride on. I cut a couple pieces of oak, and tacked them into the till, spacing them the thickness of a scrap above the drawer below them.

drawer-runner protruding from the end of the drawer-cubby

Two hand screws holding the runners in place, viewed head-on

Two hand screws holding the runners in place, viewed from above

And a little over a half hour later, I figured the glue was “set enough” to test the fit.

Two drawers inserted to check the fit

Yep. That'll do.

Time for the next drawer. This will hold my old set of (mostly) Russell Jennings auger bits. I made wooden holders for the largest bits.

Lower layer of (larger) drill bits in a drawer-box

And then reused one of the metal clips from the (broken) box I got the bits in to hold the smaller bits. Plus I added a small handle I had left over from something else so I could lift this tray of bits out.

Upper layer of (smaller) drill bits on their removable tray

Again, hot hide glue put the piece of plywood into the end and set up quickly enough that I could continue working, rather than having to wait for the glue to dry.

So that's two drawers fitted out.


Contents #woodworking #storage #drawer

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Jan 2, 2022

Today I started fitting out the drawers.

The biggest problem (the longest bits) I had were a set of long brad-point bits. They're almost exactly the same length as the drawer openings, which means they have to go into a box diagonally. Or the box needs holes drilled in the side walls. So I started by cutting about an inch off the top of one of the boxes and putting a bottom on it.

A drawer-box, held in the face vise, with a cut through two faces

The drawer box, with the top inch or two cut off

The smaller portion of the drawer box, with a piece of plywood clamped to it so I now have two drawer boxes

I also drilled holes into it from the two ends, but forgot to take a picture. Mañana.

In the bottom portion of that box, I put in holders for my set of Fisch augers with hardwood lead screws. They're very nice, but they're not a complete set, and Fisch is unlikely to ever make a complete set, so I didn't leave any spare room.

To make the rests for the sharp ends, I drilled holes in two pieces of board clamped together in my face vise. That worked pretty well.

Holes drilled in a pair of small boards, so that the holes are semi-circles in each of the two boards

The square ends of the bits just slide into half inch holes in another board. And then I made room for my “spare” tapered reamer bit in that case, as the Fisch bits will almost certainly get used in the same projects where I need a tapered hole (chair or staked furniture work).

Finished drawer holding auger bits on the left, and a single tapered reamer on the right

I'll likely cut the box down a little farther tomorrow and make runners so these two partial drawers can sit one atop another.

That was it for today.


Contents #woodworking #storage #drawer

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Yesterday I was busy building and didn't stop to take pictures.

Had one drawer box all ready for glue-up when I walked into the shop, so that was the first task. Got it together and started cutting the next box, which went well, and the first box had spent a little over an hour in the clamps, so I could remove them and reuse them on the second box of the day.

And then I started on the third box, and was done and ready for glue in under an hour. Apparently practice still makes me better! So I found four longer clamps and a couple shorter ones to hold the box together, since I'm pretty sure the glue wants at least an hour to set before I remove the clamps. I had a brief thought that I should be using hot hide glue, since the cold at the shop floor near the door won't bother that as much, and I could almost go clamp-free, but I haven't been setting up my glue-pot in the mornings, so Titebond II use will probably continue.

In any case, that was enough for the day, and I'll knock out the last two drawer boxes today, and maybe get the previous batch of three sanded and fitted today, and can get started on designing storage for the bits tomorrow.

Here are the three drawer boxes in place, after cleaning them up on the belt sander.

Till with five of the seven drawers in place


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Dec 30, 2021

Took yesterday's drawer out of the clamps this morning and checked it for fit. As I expected, it was a bit tight, due to the bottom being a hair large.

Drawer in its future home, rubbing against the edge

So I scribbled on the sides with a pencil and hauled the belt-sander outside to clean things up. The belt started out as 60 grit, but I've been using it long enough that it's probably more like 120 now. Still plenty good for cleaning up drawer sides.

belt sander, outside, with the drawer box sitting on the table for the disc sander

After a few minutes, the sides were cleaned up, and the drawer fits much better. Maybe a hair loose, but plenty good for my purposes.

drawer in its future home, fitting slightly loose now

And it looks pretty good, too.

drawer side, with the dovetails sanded smooth


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Dec 29, 2021

Another question I received was someone asking Why do you need so many drawers for your bits? Well, I have the following types of bits (and use them all for different tasks):

  • spoon
  • spade
  • hardwood auger
  • softwood auger (the lead screw is different for hardwood and softwood)
  • brad-point ship-augers (longer)
  • Forstner
  • plug-cutters
  • gimlets
  • cheap twist-bits for drilling metal

And that's not even counting the reamers, spoke-pointers, hollow augers, hole saws, or expansive bits. I have a lot of boring tools. ;–)


First a photo of how the till looked at this point.

The till, filled to overflowing with various bits and braces

That's yesterday's drawer-box in the lower right corner. I took it to the belt-sander to bring the dovetails down to level. I had cut them so the pins and tails protruded just a little, and it's a lot easier to fix that on the belt-sander than with a plane. Normally I cut dovetails so the flat surfaces are slightly proud of the end-grain, which is easier to plane flat. Maybe tomorrow's blog will cover that…

Todays update will fill in some blanks in yesterday's drawer construction. If I were a better person I'd go back and edit them into that blog.

As there are some variations in the carcasse, I'm measuring each drawer individually. No idea how many inches each is, but they should fit pretty good…

Marking the length of a drawer-board by placing it in the hole where it will live

Marking the width of a drawer front by placing it in front of the hole where it will live

So that's how I measure them. I also noticed that yesterday's drawer has the dovetails the wrong way around for greatest strength, so I switched things up today and cut the tails on the sides (which are the shorter boards).

And here's a picture of using the combination plane to make the grooves. I clamp the board to my new small bench (because there's room) with the edge just over the edge of the bench so the combination plane can index off the edge of the board.

A combination plane, planing a groove in a drawer side

And here's a completed board (either the left or the right of the drawer, don't remember which)

drawer-side with a groove planed in the bottom edge of it

To mark the size of the bottom, I set the (test-fit) drawer on the piece of ¼ inch plywood, with the outside of two edges on two edges of the plywood.

drawer-box sitting on a piece of plywood to mark the size of the bottom

Then I mark along the inside of the box for the other two sides of the drawer-bottom.

marking the inside edges of the remaining two sides of the bottom

Since I set the depth-stop of the combination plane to about half the thickness of the boards, this will work out to be about right.

And sure enough, it fits pretty well. The bottom was maybe tighter than ideal, but it's close enough that I won't worry about it unless I move the till to somewhere more humid. On future drawers, I'll plane a hair off the edges of the bottom to leave a little more slack.

drawer box glued up with clamps holding it together

It took about 90 minutes from cutting the first board to length to shutting off the lights with the next drawer-box in the clamps.


Contents #woodworking #storage #drawer #build

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Dec 28, 2021

Nineteen months ago I said I needed to get started on the drawers for my brace till soon.

Till with braces filling the shelf above, and bits in most of the cubbie-holes which will be getting drawers

I guess it was finally soon!

I had resawed a bunch of pine down to about ¼ inch. First up was cutting it to size and flattening it. When I'm flattening a board, I will often mark the high bits or areas that need work with a pencil, then plane away the pencil marks, and re-check the board.

thin pine board in inset vise, with a transitional plane next to it; there is also a pencil

Then I laid out the tails on a pair of boards. I do tails-first because I can gang-saw two boards worth of tails at once. When working in thin boards like this, that helps give me more area as a flat reference surface, plus cuts the sawing in half for the tails.

two boards held in a face vise, with marks for three dovetails on the boards

Cut the tails, sawing out the waste with a small bow-saw, then flattening the bottom of the tails with a rasp or float.

three dovetails cut in two boards held in a face vise, with sawdust near the boards

Laid out the pins on a single board. Note that I mark each of the tail boards first, then once the pin board fits, I mark the matching pin board. This has saved me from getting a joint backwards or mismatching the joints. If I were more uniform in sawing my dovetails, it might not matter as much, but there is enough variation where the boards will usually only fit one way.

Transferring from the tail board to a pin board. The tail board has a "1" visible inside one of the tails, which will be matched to the pin board once it has been sawed and fit

I also transfer the thickness of each end of the tail board to the proper end of the pin board that will fit with it. Since the boards are hand-resawn and hand-planed, they are seldom all the same thickness, and sometimes even vary in thickness from one end to the other.

Transferring the thickness of the tail board to the pin board

Cut the pins. And remember to mark the waste before cutting out the wrong bits.

Pin board with the waste marked with X

Then remove the waste with a bow saw.

Removing the waste with a bow-saw

And remove the waste from the ends using a backsaw, which makes it easier to get a flat cut.

Remove the waste from outside the pins using a back saw

And then test-fit the corner.

The corner being test-fit. Looks close enough that it will glue up well

Then I marked where the grooves for the bottom will go before I got something worng. Having the grooves on the bottom of the drawer on one side, and on the top on the other doesn't make for a terribly useful drawer.

Marking the grooves where the bottom of the drawer will fit

And got a little groovy.

Board held down to the work bench with two screws and a couple boards, in preparation for cutting the groove with a plough plane

After cutting out a piece of ¼ inch plywood to fit in the bottom of the box, I test fit everything, and glued together the first box. This one will fit in the lower right drawer slot, and will contain my set of long brad-point auger bits (I think). The drawer fronts and handles go on after all seven boxes are done. I'll also put in runners on the sides of the cubbies to hold the drawers level. But next up, is building six more drawers and then fitting out something to hold the bits in place in each of them.

I'll try to remember to show the setup for the combination plane and how I mark the size of the drawer bottom when I'm doing one of the next drawers. I think I may also need to put some slips under the bottom in some of the drawers, as I can only cut about a ⅛ inch deep groove for the bottom, which may not hold great if I've got heavy stuff in the drawer.

Stay tuned!


Contents #woodworking #storage #drawer #build

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